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It's interesting that you are already engaged in buying your stills while still trying to work out projections. But, that will simplify your projections because now you know how much you can produce. There is no point in creating projections that exceed your production capacity. It is unlikely that your tasting room (unless you have very high traffic) will generate a huge volume of sales, but it will cost you between 10 and 20k$ just to keep it open and operating. If you are making sales and moving weight, expect your overhead to rise dramatically.
Stilling is easy. But, running a distillery requires more than a still and some will. You also need marketing, advertising, sales, logistics, supplier management, product development, audience development, etc, etc, etc, etc... All of which, cost endless dollars.
Hitting the streets and selling to restaurants, bars and retailers is great in theory, but shifting alcohol requires a tremendous amount of physical energy and it is very difficult to manage accounts, get new ones and keep the distillery producing good quality product all at the same time. It's takes at least three people to effectively run a small distillery - or so we've found out. In our case there is just the two of us, but we do bring in weekend help when required.
And my last two cents - one business plan isn't enough. You need a plan to get up and running, you need a plan for when you are actually up and running and you need a financial plan that will withstand all sorts of indignities. 4 years in, we are considered to be a successful distillery, but our bank accounts are low, the work is relentless, finding good, reliable labour is a bitch.
Also don't make the fatal mistake of writing your business plan for money people (bankers/partners). It will be useless to you and it won't generate the cash you are hoping for. Rather, write your plans for YOU - what is YOUR plan? What are you going to ACTUALLY do when you show up Monday morning to open. If you can't answer that question, not matter how much you made your projections look good you'll never get past the banker.
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