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Acetaldehyde is usually a sign of poor fermentation health, so if you haven't tried a yeast nutrient, and more oxygen at pitch yet, I would recommend those.
Another thing to check is the calibration of your fermentation thermometer. If it's reading too warm, you could be fermenting colder than you intend and not helping your yeast to finish strong.
Are you doing anything to measure your wort pH and changing water chemistry?
If your pH is crazy high or low it could cause your yeast health to suffer.
Can you also post some of your OG, yeast strain, fermentation temps, for the bad batches? |
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